Less Power Using Auto Brick Production Line Machine

Ibrick Less power using Auto brick production line machine 

Why customer choose Ibrick
1. Quality is our culture
2. We think our brick machine will give you an edge over your competitors
3. Quality is the soul of an enterprise
4. With us your money is safe your business in safe 

Clay Brick Making Machines New Technical China block machinery
As high-performance vacuum extrusion equipment, it is largely used in extrusion forming of various hollow bricks made from coal gangue, shale, coal dust and other industrial solid wastes.

Introduction:
Clay brick making machine, also named double stage vacuum extruder, is suitable for producIng 
all kinds of howllow bricks, cell bricks and solid bricks with clay, shale, coal gangue, as well as slag etc as its raw materials.

Characteristics:
Vacuum extruder is with many advantages, such as reasonable design, compact structure, 
steady running, easy operation, low consumption and so on. The spiral reamer adopt wear-resistance metal spray painting technology; the upper stage mixing shaft, the reamer shaft, 
and the body of the machine are all passed the aging, quenching and tempering process; 
The reducer gearwheel adopts the spiral pressure plate patent technology on the clutch 
largely prolonged the service time of the machine.
1. It can produce Hollow and Solid clay bricks with different sizes;
2. Energy saving;
3. High extruding pressure ;
4. Vacuum extruding; 
5. Greater Intensity of green bricks, and it can stacked layer by layer (saving area for natural drying)
6. High efficiency and Low investment.
7. Lower noise and reliability 
8. Compact structure and stable performance
9. Reasonable investment can be shortly recovered
10. Easy maintenance and management etc
 
We have 3 models of extruder 
1. Non-vacuum extruder machine
2. Energy saving vacuum extruder machine
3. Double stage vacuum extruder 
Non-vacuum extruder machine main to produce small size solid bricks , it is suitable for manual small brick factory in India, nepal,Africa...
Energy saving extruder machine main to produce common solid size of solid / hollow brick blocks, it is suitable for small dryer chamber of drying bricks , hoffman kiln , tunnel kiln fired production way .
Double stage vacuum extruder machine main to produce big holes hollow bricks , tiles . it is suitable for single layer dryer chamber drying production technical, automatic gas fired system tunnel kiln production line .
 
Double stage vacuum tile extruding machine, this machine is the patent product , upper and lower compact structure, out view novelty, energy saving and high efficiency, high extruding, wide practicability and low investment , it is the idea equipment of technological reform for middle and small sized plant. This machine can not only produce tile can also produce bricks.
Automatic brick production line making machine and brick making equipment
The main important machine is vacuum extruder.
Brick processing raw material machine included box feeder ,roller crusher, hammer crusher, jaw crusher, high speed rolling crusher, double shaft mixer machine.
Brick molding machine are double shaft mixer and extruder , vacuum extruder ,automatic brick cutter machine, green bricks separator ,brick stacking machine, robot brick setting machine.
Brick making automatic system :
Brick loading and unloading machine, brick packaging machine .
Brick dryer and kiln control and detection systems.

Brick dryer chamber
It has small section dryer chamber, tunnel dryer, fast dryer, single layer dryer chamber room
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.
1)Dry the green bricks in small tunnel drying chamber and the heat source comes from the residual heat of hoffman kiln/tunnel kiln
2) When the green bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart. The dryer cart is sent to the inlet of drying chamber by ferry cart. The dryer cart loaded full of green bricks is pushed into drying chamber for dryness by pusher.
3)The drying chamber adopts brick & concrete structure and the insulating layer is set on the top surface. The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.  
4)After drying , the dried bricks are sent onto hoffman kiln /tunnel kiln by the dried brick cart, workers stack the bricks into the hoffman kiln /tunnel kiln kiln cart for burning.
5)The properly burned bricks are sent onto the Finished brick cart by workers or by robot onto tunnel kiln cart .

Brick fired technology kiln --Hoffman kiln
This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.
Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.
 
Clay brick Tunnel kiln
IBRICK Tunnel kiln is an advanced and automatic technology in brick making industry.
Tunnel kiln adopt large section with inner width of 4.6meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.

Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
A tunnel kiln is a type of continuous working kiln that is typically open on both ends and heated centrally. Building materials, such as bricks, may be passed through the device in an uninterrupted fashion, allowing large volumes to be processed without shutting off the kiln between batches.

Fuel
A number of different methods can be used to fired tunnel kiln. Typical burnt sources include coal, gas oil ,heavy oil ,natural gas..We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder 
2.  Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder 
4. Energy saving vacuum extruder, double shaft vacuum extruder 
5. Automatic brick cutter system 
6. Green bricks separation machine 
7. belt conveyor 
8. Brick dryer 
9. Brick tunnel kiln 
10. kiln automatic control and monitoring system 
11. Brick kiln equipment 
12. Automatic brick loading and unloading machine 
13. Automatic brick packaging machine
14. Automatic robot brick setting machine 
15. Automatic brick stacking machine 
16. Brick dryer and tunnel kiln design and construction 
17. Technical provide and technical supervision  
18. Undertake turn-key project 
If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Welcome to contact with us online : 
3. Phone Number: 0086-15991710216