Large Capacity Coal Fired Hhk Clay Brick Hybrid Hoffman Kiln

Large Capacity Coal Fired HHK Clay Brick Hybrid Hoffman Kiln


Raw Material and Basic Information
1.  Raw material
Raw material is clay.
No impurity contained and it's physical property and chemical composition should meet the baked brick's requirement.( Exact test result will be issued if material being tested here.)
For basic performance of raw material, please take below for reference. 
2.  Productive Technology
Sintering bricks are produced by using clays as raw materials and adopting two-time setting and baking processes, that is Semi-stiff plastic extruding process; drying under the sun and baking in the Hoffman kiln process.
Main equipment has box feeder, primary roller crusher, fine pulverizing grinder, mixing and extruder, double stage vacuum extruding machine, Hoffman kiln.

3. The fuel coal is calculated on the basis of 5000x4.18 Kilo Joule / Kg.

4. The water consumption includes non-production (living) requirement.

5. Technological Process
                     Clay                   Fuel: coal
↓                       ↓
Bulldozer or loading machine     Coal crusher
             ↓                       ↓
          Box feeder              Belt conveyor
             ↓                       ↓
 Belt conveyor   ←← ← ← ←Coal box feeder
             ↓
Rolling crusher
         ↓
Belt conveyor
             ↓
Fine pulverizing grinder
             ↓
  Mixing Extruder  ←   add water
                     ↓
Belt conveyor
               ↓
Vacuum extruder  ←  Vacuum pump    ←  Air compressor
               ↓
         Column cutter
                ↓
     Brick cutter
         ↓     
Green brick distributing and transportation machine
                                                ↓
Stack green brick to green brick carrier by labor
  ↓                        
Stacking the brick into the hoffman kiln by labor
                 ↓ 
(Hoffman kiln)baking
  ↓
Take out the finished brick from kiln by labor
  ↓
Finished brick yard


6. Key Technology Index
7. Hoffman kiln
This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.
Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.

8. The main technology parameter:
9. Civil work
Basic requirement for the field
Factory can not build in caving zone or fracture zone. Factory should be above 300 meters apart from residential area and on downwind position, because in mass production process, a few noise and dust will be produced.

10. Layout principle
On the premise of meeting the requirement for the production technology, try to make the layout compaction, with short transportation line, transportation easy and smooth, passengers and goods transportation separate and not disturb each other. It accord with the demands of clean, fire proofing and safe etc. with green planting arrangement and environment protection, so that to make economic and reasonable layout and practical total graphic design. This should make good use of the landform, if necessary make the layout in vertical direction, so that to reduce the ground works.

11. Construction engineering sub-item
Raw Materials Processing: (square meter): 48.2X18=867.6m2
Shack of hoffman kiln:29X122=3538M2
Total: 4405.6m2
Factory area will be not less than12,000 square meters.

12. Electric power
Facilities normal power matched is 380V, 50HZ, Four-wire three-phase alternation current. (can adjust according to local requirement.)



We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder 
2. Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder 
4. Energy saving vacuum extruder, double shaft vacuum extruder 
5. Automatic brick cutter system 
6. Green bricks separation machine 
7. Belt conveyor 
8. Brick dryer 
9. Brick tunnel kiln
10. Kiln automatic control and monitoring system
11. Brick kiln equipment 
12. Automatic brick loading and unloading machine 
13. Automatic brick packaging machine
14. Automatic robot brick setting machine 
15. Automatic brick stacking machine 
16. Brick dryer and tunnel kiln design and construction 
17. Technical provide and technical supervision  
18. Undertake turn-key project 

We supply different fully automatic brick making machine and brick making equipment .
We also provide professional technical design and supporting for clay brick dryer chamber, brick tunnel kiln and brick hoffman kiln .
If you want to set up a new brick plant or purchase clay brick making machine and equipment, please contact with us at any time .
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Phone: 0086-15991710216