Bangladesh New Full Automatic Clay Brick Production Line

Ibrick China 2015 Bangladesh new full automatic clay brick production line 
We manufacturer full automatic clay brick making machine and brick making equipment 

Auto brick making line raw material processing equipment 
1. Belt conveyor
2. Belt type box feeder,plate steel type box feeder 
Belt type of brick box feeder machine
Box feeder is raw material feeding equipment of firing clay brick producing line. It can ration the needed materials, provide other equipments to process. And can mix raw materials and inner fuel to make each equipment work steadily on the producing line.
The clay box feeder for brick making factory is used for providing a constant feeding system for brick making line before crushing. It is applicable to various bulk and block materials with controllable feeding speed and adjustable feeding quantity.
3. Roller crusher,hammer crusher,jaw crushe
r,fine grinder,impact crusher 
GP ordinary roller grinder is raw material grinding and milling equipments , having features like small power, low price, this equipment fit for small and medium-sized plants. In addition, if added spiral groove on the roller body, it will have the stone separating function.
GS fine pulverizing double rolling grinder, the roller body material adopts wear resistance iron and alloy steel. And rollers also are treated by quenching process. hardness value may reach HRC60-62, on the roller body is equipped with material distribution device. not only the entire roller body width may play the grinding role to enhance the grinding fineness and the output ,also may cause the roller body uniform wear, effectively solved the middle wear phenomenon. it is a advanced equipment to be used to processed the materials with good antifriction, seal of end, good crushing effect, improving the plasticity of the materials and the quality of products. Product performance is reliable, quality is remarkable.
GS series of high fine pulverizing double-roll grinder is an equipment to crush and roll the raw material for refining treatment. Its main working principle is that via opposite rotation of one pair of hard roller rings, the lumpy raw material entered the grinder is extruded into less than 3mm granular raw material to enhance plasticity and uniformity of raw material. It can play a vital role to increase the product quality of various extruded tablet tile product and hollow brick products.
1.Applicable to grind and mill raw material. The roller body material adopts wear resistance iron and alloy steel, and rollers also are treated by quenching process.
 2. Hardness value may reach HRC60°~62°, On the roller body is equipped with material distribution device.
 3. Not only the entire roller body width may play the grinding role to enhance the grinding fineness and the output, also may cause the roller body uniform wear, effectively solved the middle wear phenomenon.
GXPC turnabout type smashing machine, its features : work steady , output high, discharge fine etc., its hammer head , screen deck and jaw plate adopt high strength anti-friction material. The hammer head design is unique, can turn over to use. The screen deck gap can be adjusted according to fineness request of material. it is the ideal equipment for pulverizing hard raw material.
HC Hammer type mashing machine ,the hammer head can be turned over to use that saves the expense and cost is inexpensive.
The material crushed by the Hammer Crusher(Hammer Mill) through the collisions between high-speed hammer and materials. The PC Hammer Crusher(Hammer Mill) were developed for both dry and wet crushing of brittle, medium-hard materials for the mining, cement, coal, metallurgic, construction material, road building, and petroleum & chemical industries.
Jaw crusher application:
Jaw Crusheris applicable for primary and middle crushing. The technical parameters of biggest materials cannot be more than the technical parameters listed in the table. It is widely used in the departments of mine, smeltery, construction, road, railway, irrigation works and chemical industries, etc. The materials can be various medium hard and hard ore.

Jaw crusher Structures and working principle:
This jaw crusher working theory is: The motor drives belt and belt wheel, the eccentric shaft causes the movable jaw to move down and up, forward and backward, the angle between toggle plate and movable jaw becomes bigger when the movable jaw moves up, so that the movable jaw moves toward the fixed jaw, and the materials are pressed, crushed, or cut, as a result, the aim of crushing is accomplished.
4. Double shaft mixer, mixer and extruder machine 
Brick making equipment clay brick raw material double shaft mixer machine
MD double shaft mixer as necessary raw material treatment equipment in brick and tile production process, this equipments has the function like mixing , agitating homogenizing, etc. the main function is mixing material with water.
MDE double shaft extruding mixer has dual function of homogeneous mixing and extruding mud ,the extruding front end equipped with sheet cutting device to mix and homogenize any kinds of water material ,they can make the materials mix well distributed and remove the impurity in the materials. main wearing part is alloy anti-friction material. the mixing shaft is heat engineering treated. low price but long serving life.
Usage and characteristics
The twin-shaft stirring machine is the stirring equipment of materials and water during raw materials handling. The electric motor of the equipment via reducer can drive stirring long axis and counter gear to let stirring long & short shafts operate relatively. We install stirring vane on the shafts. The long and short shafts rotate relatively. The stirring teeth mix the materials and water in the stirring box. 
Adding water into stirring machine, needs add 90% of water. The water needed can decide by materials' water content and characteristics. 
This machine has several features as follows:
1. The stirring teeth are designed as an array configuration of teeth bar and teeth plate. When needing to replace the worn teeth plate, only replaces the teeth plate is all right. Via quenching treatment, the teeth plate is duration practicality.
2. All the machinery application shafts (including stirring shaft) are via hardening, tempering and determining nature treatment. In usage process, it is difficult to generate shortage & bending phenomena.
he required reducer gears and stirring counter gear adopt quenching hardening tooth surface handling. For the clutch position, utilize our company's patented product of "Spiral Dental Formula Clutch" with the characters of automatic locking, safety incorporation and thorough separation. 
3. The slippage position of clutch shaft is designed as spline device of agile operation and uniformity operation. (Also you can adopt pneumatic clutch) Owing to reasonable design structure and reliable performance of complete machine, the machine is the desirable support equipment of extrusion brick-making machinery.
 The overhaul periodis more than cumulative production 11000 hours.


Full automatic brick molding machine 
1. EVS energy saving vacuum extruder machine 
2. EV vacuum extruder machine 
3. Ceramic brick making machine 
4. Tile making machine 
Double stage vacuum extruder machine main to produce big holes hollow bricks , tiles . it is suitable for single layer dryer chamber drying production technical, automatic gas fired system tunnel kiln production line .
Double stage vacuum tile extruding machine, this machine is the patent product , upper and lower compact structure, out view novelty, energy saving and high efficiency, high extruding, wide practicability and low investment , it is the idea equipment of technological reform for middle and small sized plant. This machine can not only produce tile can also produce bricks.
Fully automatic brick cutting machine 
1. semi-automatic brick cutter 
2. Full automatic brick cutting machine 

Full auto clay brick cutter machine
Brick Column Cutter
This machine is used for cutting the adobe strip from extruder according to the length requirement of adobe piece cutting machine to adobe section, and feed them into piece cutting machine, to meet different requirement of production technology, our company produces two kinds of different products: vertical section cutter, circular cutter . the machine may adjust the cutting strip length and cut the adobe strip automatically . the vertical cutter has the feature like vertical cutting, small stub, and high efficiency.

Clay brick cutter
This machine is used for cutting the adobe strip from extruder according to the length requirement of adobe piece cutting machine to adobe section, and feed them into piece cutting machine, to meet different requirement of production technology, our company produces two kinds of different products: vertical section cutter, circular cutter . the machine may adjust the cutting strip length and cut the adobe strip automatically . the vertical cutter has the feature like vertical cutting, small stub, and high efficiency.
Structure and Working Principle
The ordinary cutting system is mainly consisting of pneumatic column cutter and light brick cutter.
The pneumatic column cutter is mainly consist if base frame assembly, motor assembly, arm assembly, cylinder assembly, portal frame assembly, guide-bar assembly and buffer. The machine is used for cutting the mud columns and delivering the brick columns to the brick cutter quickly.
The light brick cutter is mainly consist of base frame welding assembly, driving roller parts (electric motor, reducer, slide roller and etc.), shredding parts(inner/outer), power unit(electric motor, reducer, mantis arms, connecting rod, guide-bar, pushing head and etc.) , braking parts, guardrail welding and etc.
Clay brick making industry other equipment 
1. clay brick battery cart
2. diesel oil brick cart 
3. auto transfer ferry, auto separator machine
Clay brick drying system 
1. small clay brick dryer chamber 
2. tunnel kiln clay brick drying room 
3. fast speed dryer chamber 
4. single layer dryer chamber 

Brick dryer chamber
It has small section dryer chamber, tunnel dryer, fast dryer, single layer dryer chamber room
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.
1)Dry the green bricks in small tunnel drying chamber and the heat source comes from the residual heat of hoffman kiln/tunnel kiln
2) When the green bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart. The dryer cart is sent to the inlet of drying chamber by ferry cart. The dryer cart loaded full of green bricks is pushed into drying chamber for dryness by pusher.
3)The drying chamber adopts brick & concrete structure and the insulating layer is set on the top surface. The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.  
4)After drying , the dried bricks are sent onto hoffman kiln /tunnel kiln by the dried brick cart, workers stack the bricks into the hoffman kiln /tunnel kiln kiln cart for burning.
5)The properly burned bricks are sent onto the Finished brick cart by workers or by robot onto tunnel kiln cart .

Full automatic brick production line clay fired brick kiln 
1. hybrid brick hoffman kiln 
2. clay brick tunnel kiln 
Brick fired technology kiln --Hoffman kiln
This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.
Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.
Tunnel Kiln:
The tunnel kiln has a complete system of smoke discharging, cooling, waste heat releasing, pressure balancing under the kiln car, running and detecting system. Baking curve inside of the kiln is more reasonable,and production system becomes more coordinated through adjustment to those systems.
At the entrance side, there is a preparatory room, and a cut-off door between the preparatory room and the kiln pre-heating zone. There are entrance and exit doors at both ends of the tunnel kiln. Thus it effectively prevents the cold air from entering the kiln and ensure the baking system inside not be influenced by the outside condition.
Kiln roof structure: One kiln car space remained in low temperature zone on both sides, which adopts cast-in concrete top slab. For other position, clay material plate, hanger plate through davit hang under H type steel beam by cast product. Both sides firebrick wall support the main beam's weight. Refractory fibrofelt, rock wool felt, rock wool board are put on the refractory hander plate, which compose the complex insulation layer. High temperature binder is being filled up to the gap between the boards, and is being painted on the upside of the insulating layer, thus to ensure the material's insulativity and structure's durability.
Tunnel kiln 
Fuel for firing: Coal, nature gas, oil 
Firing temperature: Around 950 degree 
Length of tunnel kiln: 144m for annual capacity 30million PCS bricks, (the dimension of kiln will be different according to different capacity)
The quantity of kiln cart in kiln: 32
The pass percentage: ≥ 95%
Clay brick dryer chamber and brick kiln equipment 
1. brick dryer chamber cart 
2. brick tunnel kiln kiln cart 
3. kiln automatic control and monitoring system 
Clay brick production line automatic system 
1. Brick kiln equipment 
2. Automatic brick loading and unloading machine 
3. Automatic brick packaging machine
4. Automatic robot brick setting machine 
5. Automatic brick stacking machine 
6. Brick dryer and tunnel kiln design and construction 
7. Technical provide and technical supervision  
8. Undertake turn-key project

Shaanxi Ibrick 2015 Bangladesh new full automatic clay brick production line 

If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Welcome to contact with us online : 
1. Facebook id :  Ibrick China
2. Phone Number: 0086-15991710216
3. Company Wetchat : ibrick / ibricktechnology 
4. Website: ibrick.en.made-in-china.com
IBRICK Company Introduction : http://youtu.be/ItIqVJuR5mM