Basic Info.
Certification
ISO 9001:2008, TUV
Type
Brick Making Machine
Product Name
Clay Brick Making Machine
Processing
Brick Molding Machine
Brick Material
Clay, Fly Ash, Soil, Mud
Raw Material Water Content Clay
15%
Transport Package
Suitable for Sea Transport Packaging
Specification
SGS, TUV, ISO
Product Description
Electric hydraulic system competitive price clay brick making machine
The main equipments on the brick producing line we can supply as bellow:
1. Raw Material Treatment Machine---------Box Feeder, Double Shaft Mixer, Crusher, Convey.
2. Brick Forming Machine--------Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine
3. Drying System--------Small Suction Tunnel Drying Chamber, Single Layer Dryer
4. Firing System---------Hoffman Kiln, Tunnel Kiln
5. Automatic Brick Loading and Unloading Machine, Robot Brick Loading Machine.
Raw material preparation
Before raw material being sent into raw material stock, masses of impurity and some organic parts will be eliminated by man power. In raw material stock, clay will be sent to box feeder by loader, and being sent to roller crusher and fine pulverizing grinder. Crushed clay with grain smaller than 3mm, and will be sent to double shaft mixer, water added and mixed, here the material moisture content reach to 13-14%. Thus the raw material is being sent to aging room by warehouse reversible belt conveyor.
Raw material aging process
Material will be aged in the aging room, thus, water inside will be diffused and evenly divided, the grains will be further dissolved, tempered and plasticized so that the shaping performance will be greatly improved.
Aged material will be unloaded on belt conveyor by multi-bucket excavator, then being sent to box feeder in molding process. Box feeder with big stock capacity, which can guarantee the mixer extruder and extruding machine's feeding requirement, stabilize the green brick adobe moisture content and molding process. Meanwhile, this gives buffering time for multi-bucket excavator to change the working position. This also water down the synchronization requirement for former process. The aged material moisture content will reduce 1%.
Molding process
Aged clay material first will be sent to mixing extruder for water replenishing and mixing, then the double stage vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.
Extruding machine is the key equipment among the whole production line, its performance are required as follows:
1) They can meet the need of different specification and hole shapes of the brick
2) The vacuum degree is -0.092MPa, the extruding pressure is 1.5-2.0MPa.
3) The hourly output per set is more than 8000PCS bricks.
Drying and firing
Drying and firing will adopt twice setting & firing process. Drying chamber adopts new type tunnel dryer with inner width of 2.4meter. Whole production line adopts 7 lines of double-rail tunnel dryers. The heating source is residual/waste heat from the tunnel kiln. The smoking air feeding temperature and air volume will be adjusted through the air-adjustment-system, so as to ensure the drying quality of green bricks. Well-dried green bricks will be unloaded from drying cart and re-stacking on the kiln cart manually.
Tunnel kiln adopt large section with inner width of 4.6meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.
Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: Large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
Specification Model | Capacity (pcs/hr) | Power Requirement (kw) | Rotate Speed(t/m) | Exterior Dimension (mm) |
EVS40B | 7000-8000 | Y6-90 | 35 | 4580×1620×1700 |
EVS45B | 8000-10000 | Y6-110 | 34 | 5280×1700×1850 |
EVS50 | 9000-12000 | Y6-160 | 31 | 5260×1760×1950 |
EV40B | 7000-8000 | Y6-37+75 | 40/35 | 5660×1680×2150 |
EV45B | 8000-10000 | Y6-45+90 | 42/34 | 6210×1560×2350 |
EV45B | 8000-10000 | Y6-45+110 | 35/30 | 6370×1910×2350 |
EV50bA | 11000-15000 | Y6-55+132 | 35/30 | 4600*2200*1300 |
4600*1300*2400 |
EV50B | 11000-16000 | Y6-55+132 | 38/25 | 6750*1880*2540 |
EV50A | 9000-12000 | Y6-55+160 | 38/25 | 4400*2200*1250 |
5600*1800*2500 |
EV60A | 10000-15000 | Y6-90+250 | 27/20 | 7500*2900*2800 |
7500*2600*2640 |
EV75A | 23000-28000 | Y6-315+110 | 27/20 | 8200*7300*3400 |
We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder
2. Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder
4. Energy saving vacuum extruder, double shaft vacuum extruder
5. Automatic brick cutter system
6. Green bricks separation machine
7. belt conveyor
8. Brick dryer
9. Brick tunnel kiln
10. kiln automatic control and monitoring system
11. Brick kiln equipment
12. Automatic brick loading and unloading machine
13. Automatic brick packaging machine
14. Automatic robot brick setting machine
15. Automatic brick stacking machine
16. Brick dryer and tunnel kiln design and construction
17. Technical provide and technical supervision
18. Undertake turn-key project
If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Welcome to contact with us online :
1. Facebook id : Ibrick China
2. Phone Number: 0086-15991710216
Address:
Room 0601, Lvdi Lanhai Building, Hi-Tech Zone, Xi′an, Shaanxi, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
IBRICK is the technology initiator whom firstly professional supply clay brick sintering two-step stacking-firing process in the world. We always implement rigorous, secure, and integrated industrial chain management and provide professional engineering management, technology solutions, equipment purchasing and etc. For the clay sintering hollow bricks, decorative brick, insulating block, paving bricks, western-style tiles; Split brick projects all around the world. Our service include below items.
The inspection of raw materials---raw material industrial test, providing specific and targeted technology solutions according to scientific data tested;
The complete technology design--- material processing, molding, drying, firing, packaging, unloading and etc.
The complete production line equipments------- supply and installation the most economical and high-quality equipments.
The construction of complete set production line-----contracting to build the EPC projects for building materials.
The accurate and timely local services-------- providing the production management service, the lifelong technology service support, make every projects to create more value for each users.
We are willing to make our progress with you hand in hand and become impeller for world-wide brick-making cultural by our constant innovation and non-stop efforts.