Small Investment New Technology Clay Brick Dryer Chamber

Small investment new technology clay brick dryer chamber 
Clay brick drying system :
Full automatic clay brick tunnel drying chamber with brick tunnel kiln 
Big capacity small brick drying room with brick hoffman kiln 

Clay Brick Drying and Brick firing
Drying and firing will adopt twice setting & firing process. Drying chamber adopts new type tunnel dryer with inner width of 2.4meter. Whole production line adopts 7 lines of double-rail tunnel dryers.

The heating source is residual/waste heat from the tunnel kiln. The smoking air feeding temperature and air volume will be adjusted through the air-adjustment-system, so as to ensure the drying quality of green bricks. Well-dried green bricks will be unloaded from drying cart and re-stacking on the kiln cart manually.

Tunnel kiln adopt large section with inner width of 3.4 meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.

Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.

Determination of thermal engineering equipment for drying and firing
According to raw material and technology process, the thermal engineering equipment for drying and firing process adopts 1 group of small section tunnel dryer & 1 piece of big section tunnel kiln.
The feature of this design is low investment, flexible production, make good use of the waste heat from tunnel kiln, make full use of the tunnel kiln advantage. At the same time, it can reduce the consumption of energy. In addition, the small tunnel dryer and kiln with high heat use efficiency, big capacity, advanced technology, thus enabling the investor to lower their production cost, to improve the product quality and to enhance their economic efficiency.

Setting form and dryer & kiln cart specification
Wet green bricks are being put on the ductile cast iron drying cart manually. 4x11 pieces per layer, total 5 layers. 220pcs bricks per cart. Considering the clay with high plasticity data in Dhaka area, also Bangladesh with bigger size, so, we place the bricks on the simple steel bracket after first three layers being stacked on the base of the drying cart. Drying shrinkage is about 5%.
Drying cart size: 1100×1100×250mm (L x W x H)
Drying car quantity: 750 pcs (dryer inside contain: 550 pcs)

Brick Drying System & Construction
This design adopts small section drying chamber with flattop. It is with brick & concrete structure, with precast-concrete top plate, partition wall with thickness of 240mm, side wall with thickness of 490mm, top layer and insulating layer with thickness of 500mm.

The heat source of drying chamber is the waste heat from tunnel kiln, which will be supplied to each drying chambers through air channel by heat-supply blower from the chamber bottom.
The drying chamber set up air-feeding system, moist-releasing system and testing system. Bottom layer bricks are end-up setting method, so that to improve the drying efficiency and quality.

Ibrick China Red clay brick production line manufacturer automatic brick machine 
We manufacturer full automatic clay brick making machine and brick making equipment 

Auto brick making line raw material processing equipment 
1. Belt conveyor
2. Belt type box feeder,plate steel type box feeder 
3. Roller crusher,hammer crusher,jaw crusher,fine grinder,impact crusher 
4. Double shaft mixer, mixer and extruder machine 

Full automatic brick molding machine 
1. EVS energy saving vacuum extruder machine 
2. EV vacuum extruder machine 
3. Ceramic brick making machine 
4. Tile making machine 

Fully automatic brick cutting machine 
1. semi-automatic brick cutter 
2. Full automatic brick cutting machine 

Clay brick making industry other equipment 
1. clay brick battery cart
2. diesel oil brick cart 
3. auto transfer ferry, auto separator machine

Clay brick drying system 
1. small clay brick dryer chamber 
2. tunnel kiln clay brick drying room 
3. fast speed dryer chamber 
4. single layer dryer chamber 

Full automatic brick production line clay fired brick kiln 
1. hybrid brick hoffman kiln 
2. clay brick tunnel kiln 

Clay brick dryer chamber and brick kiln equipment 
1. brick dryer chamber cart 
2. brick tunnel kiln kiln cart 
3. kiln automatic control and monitoring system 

Clay brick production line automatic system 
1. Brick kiln equipment 
2. Automatic brick loading and unloading machine 
3. Automatic brick packaging machine
4. Automatic robot brick setting machine 
5. Automatic brick stacking machine 
6. Brick dryer and tunnel kiln design and construction 
7. Technical provide and technical supervision  
8. Undertake turn-key project

Brick dryer chamber capacity