Big Capacity Full Automatic Clay Green Brick Dryer Chamber

Big capacity full automatic clay green Brick Dryer Chamber

We supply main equipments on the brick producing line we can supply as bellow:
1. Raw Material Treatment Machine-----Box Feeder, Double Shaft Mixer, Crusher, Convey.
2. Brick Forming Machine------Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine
3. Drying System--------Small Suction Tunnel Drying Chamber, Single Layer Dryer
4. Firing System---------Hoffman Kiln, Tunnel Kiln
5. Automatic Brick Loading and Unloading Machine, Robot Brick Loading Machine.

Clay and Coal Material Prepare and Treatment
By the Bulldozer or Loader to send the raw clay to the box feeder, the box feeder adopted the valve controller, it can control the feeding quantity according to the requirements. Then, the raw clay through the belt conveyor go to double-roll crusher for crushing.
Coal will be crushed by the coal crusher and being piled up. Then by labor vehicle or loading machine send the coal to coal feeder, which adopt valve controller, can control the coal feeding quantity according to requirement. Through the belt conveyor, coal powder will go to normal rolling crusher, together with the clay crushing, coal powder and clay will be mixing completely.
The clay will receive second time mixing by fine pulverizing double roll grinder, in order to get the proper grain size. By water adding again and mix, extrude, cut up, so that to get a better molding quality.

Clay Brick Molding
The vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.
Extruding machine is the key equipment among the whole production line, its performance are required as follows:
1) They can meet the need of different specification and hole shapes of the brick;
2) The vacuum degree is -0.092Mpa, the extruding pressure is 2.5-3.0Mpa;
3) The hourly output per set is more than 7000pcs bricks.
Moisture content when molding is controlled to 15%-18%.
Full automatic clay brick making equipment and brick making machine

Automatic brick dryer chamber, automatic clay brick project gas fuel fired clay brick tunnel kiln
Clay Brick Cutting and stacking
The columns will be cut into the required adobes by cutter, then the green brick be pulled distance by the distributing machine and stacked onto the drying car by labor. The drying cars are transported by labor to hydraulic ferry pusher at the inter end of drying chamber and be sent into the drying chamber.
The green wet brick will become to the requested semi-finished products after adding heat.
The dried car be sent into the hoffman kiln by the trailer what be pulled by the small tractor, stacking the brick into the hoffman kiln by labor.
The brick bodies go through the pre-heat, firing and cooling, then be sent to the storage yard by labor.

Clay Brick Drying
Small tunnel dryer chamber
Big single layer chamber dryer 
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.
Green bricks come from the cutter then being put on the drying cart by man after bricks distributing and transferring machine, and then it will be sent to the drying chamber by the ferry pusher.

Brick dryer chamber
It has small section dryer chamber, tunnel dryer
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.
1)Dry the green bricks in small tunnel drying chamber and the heat source comes from the residual heat of hoffman kiln/tunnel kiln
2) When the green bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart. The dryer cart is sent to the inlet of drying chamber by ferry cart. The dryer cart loaded full of green bricks is pushed into drying chamber for dryness by pusher.
3)The drying chamber adopts brick & concrete structure and the insulating layer is set on the top surface. The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.  
4)After drying , the dried bricks are sent onto hoffman kiln /tunnel kiln by the dried brick cart, workers stack the bricks into the hoffman kiln /tunnel kiln kiln cart for burning.
5)The properly burned bricks are sent onto the Finished brick cart by workers or by robot onto tunnel kiln cart .

Clay Brick Firing kiln system 
Clay brick hoffman kiln 
Clay brick tunnel kiln 
Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.
Brick fired technology kiln

Hoffman kiln
This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.
Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.
 
Tunnel kiln
IBRICK Tunnel kiln is an advanced and automatic technology in brick making industry.
Tunnel kiln adopt large section with inner width of 4.6meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.
Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
 
A tunnel kiln is a type of continuous working kiln that is typically open on both ends and heated centrally. Building materials, such as bricks, may be passed through the device in an uninterrupted fashion, allowing large volumes to be processed without shutting off the kiln between batches.
 
Fuel
A number of different methods can be used to fired tunnel kiln. Typical burnt sources include coal, gas oil ,heavy oil ,natural gas..
 
Automatic Computer-controlled
Tunnel Kilns are computer-controlled, continuously operating car-bottom kilns. Computer technology allows kiln car movement through the kiln to be controlled for changes in firing curves and firing temperatures. Automatic controls can be programmed to make firing changes for differences in product size and color.
 
High capacity
Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.
Ferry Pushers move the train of cars non-stop at a predetermined rate. This method is ideal for all ceramic industries requiring high volume production and/or a continuous production process.
 
Technical service:
We have professional ibrick technical team do the kiln construction, supervision, machinery installation, commissioning. it means we provide one-stop service and whole responsibility.
We have many success turnkey brick production line project in Bangladesh,
Algeria,Russia,Uzbekistan,India ,Nepal,Africa, Saudi Arabia, Syria, Indonesia
If you want to set up a new brick plant or reforming the old brick factory, please find and tell us your request, we will provide professional technical design and supporting to you .
 
 
Clay brick plant automatic stacking / setting machine
Automatic brick loading / unloading machine, automatic packaging machine
We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder 
2.  Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder 
4. Energy saving vacuum extruder, double shaft vacuum extruder 
5. Automatic brick cutter system 
6. Green bricks separation machine 
7. belt conveyor 
8. Brick dryer 
9. Brick tunnel kiln 
10. kiln automatic control and monitoring system 
11. Brick kiln equipment 
12. Automatic brick loading and unloading machine 
13. Automatic brick packaging machine
14. Automatic robot brick setting machine 
15. Automatic brick stacking machine 
16. Brick dryer and tunnel kiln design and construction 
17. Technical provide and technical supervision  
18. Undertake turn-key project 

If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Welcome to contact with us online : 
1. Facebook id :  Ibrick China
2. Phone Number: 0086-15991710216
3. Company Wetchat : ibrick / ibricktechnology 
4. Website: ibrick.en.made-in-china.com
IBRICK Company Introduction : http://youtu.be/ItIqVJuR5mM