Basic Info.
Automatic Grade
Automatic
Type
Solid Hollow Building Material Machinery
Brick Machine Name
Solid Hollow Building Material Machinery
Molding
Brick Vacuum Extruder
Capacity
8000~12000PCS/Hr
Using of Cope
High Buidling House Filling Brick
Brick Drying
Tunnel Dryer Chamber
Brick Firing
Tunnel Kiln Plant
Spare Parts
Free One Set of Brick Extruder Machine
Transport Package
Brick Machine by Container, Spare Parts by Cases
Specification
SGS, TUV, ISO9001, BV
Product Description
Red clay solid hollow building material machinery
Ibrick supply fully automatic brick making machine and brick making equipment
Ibrick China Red clay brick production line manufacturer automatic brick machine
We manufacturer full automatic clay brick making machine and brick making equipment
Auto brick making line raw material processing equipment
1. Belt conveyor
2. Belt type box feeder,plate steel type box feeder
3. Roller crusher,hammer crusher,jaw crusher,fine grinder,impact crusher
4. Double shaft mixer, mixer and extruder machine
Full automatic brick molding machine
1. EVS energy saving vacuum extruder machine
2. EV vacuum extruder machine
3. Ceramic brick making machine
4. Tile making machine
Fully automatic brick cutting machine
1. semi-automatic brick cutter
2. Full automatic brick cutting machine
Clay brick making industry other equipment
1. clay brick battery cart
2. diesel oil brick cart
3. auto transfer ferry, auto separator machine
Clay brick drying system
1. small clay brick dryer chamber
2. tunnel kiln clay brick drying room
3. fast speed dryer chamber
4. single layer dryer chamber
Full automatic brick production line clay fired brick kiln
1. hybrid brick hoffman kiln
2. clay brick tunnel kiln
Clay brick dryer chamber and brick kiln equipment
1. brick dryer chamber cart
2. brick tunnel kiln kiln cart
3. kiln automatic control and monitoring system
Clay brick production line automatic system
1. Brick kiln equipment
2. Automatic brick loading and unloading machine
3. Automatic brick packaging machine
4. Automatic robot brick setting machine
5. Automatic brick stacking machine
6. Brick dryer and tunnel kiln design and construction
7. Technical provide and technical supervision
8. Undertake turn-key project
Technological Description
For this production line, raw material is clay, finished products is India brick. Big quantity raw material is required to be treated.
In raw materials warehouse, loaders will supply raw materials to plate feeders. At the upper part of materials warehouse there are metallic fences so as to prevent masses of raw limestone and sandstone from damaging the equipment. Raw material will be sent to primary roller crusher and fine pulverizing grinder in turn. Coal powder will be added here and mixing with water.
In order to increase the warehouse capacity and improve the ageing effect, the inclined-shaft type ageing warehouse is adopted. Thus the raw material is being distributed on the top by movable belt conveyor, aged raw material will be unloaded from side edge by multi bucket excavator.
General process is adopting semi-stiff plastic extruding process for brick molding, tunnel dryer for drying and tunnel kiln for firing.
This is advanced and practical technology, which can meet the production requirement.
1. Raw material preparation
Before raw material being sent into raw material stock, masses of impurity and some organic parts will be eliminated by man power. In raw material stock, clay will be sent to box feeder by loader, and being sent to roller crusher and fine pulverizing grinder. Crushed clay with grain smaller than 3mm, and will be sent to double shaft mixer, water added and mixed, here the material moisture content reach to 13-14%. Thus the raw material is being sent to aging room by warehouse reversible belt conveyor.
2. Raw material aging process
Material will be aged in the aging room, thus, water inside will be diffused and evenly divided, the grains will be further dissolved, tempered and plasticized so that the shaping performance will be greatly improved.
Aged material will be unloaded on belt conveyor by multi-bucket excavator, then being sent to box feeder in molding process. Box feeder with big stock capacity, which can guarantee the mixer extruder and extruding machine's feeding requirement, stabilize the green brick adobe moisture content and molding process. Meanwhile, this gives buffering time for multi-bucket excavator to change the working position. This also water down the synchronization requirement for former process. The aged material moisture content will reduce 1%.
3. Molding process
Aged clay material first will be sent to mixing extruder for water replenishing and mixing, then the double stage vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.
Extruding machine is the key equipment among the whole production line, its performance are required as follows:
1) They can meet the need of different specification and hole shapes of the brick
2) The vacuum degree is -0.092Mpa, the extruding pressure is 2.0~3.0Mpa.
3) The hourly output per set is more than 6000pcs bricks.
4.Drying and firing
Drying and firing will adopt twice setting & firing process. Drying chamber adopts new type tunnel dryer with inner width of 2.4meter. Whole production line adopts 7 lines of double-rail tunnel dryers. The heating source is residual/waste heat from the tunnel kiln. The smoking air feeding temperature and air volume will be adjusted through the air-adjustment-system, so as to ensure the drying quality of green bricks. Well-dried green bricks will be unloaded from drying cart and re-stacking on the kiln cart manually.
Tunnel kiln adopt large section with inner width of 3.4 meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.
Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
EV series vacuum extruder machine technical parameters:
Specification Model | Capacity (pcs/hr) | Power Requirement (kw) | Rotate Speed(t/m) | Exterior Dimension (mm) |
EV40B | 8000-12000 | Y6-37+75 | 40/35 | 5660*1680*2150 |
EV45B | 10000-13000 | Y6-45+110 | 42/34 | 6370*1910*2350 |
EV50B | 11000-16000 | Y6-55+132 | 38/25 | 6750*1880*2540 |
EV45A | 10000-13000 | Y6-90+45 | 42/34 | 6370*1910*2350 |
6750*1880*2540 |
EV50A | 9000-12000 | Y6-55+160 | 38/25 | 4400*2200*1250 |
5600*1800*2500 |
EV55A | 14000-18000 | Y6-55+200 | 27/20 | 4400*2200*1250 |
5600*1800*2500 |
EV60A | 180000-25000 | Y6-90+250 | 27/20 | 7500*2900*2800 |
| | 7500*2600*2640 |
EV75A | 23000-28000 | Y6-315+110 | 27/20 | 8200*7300*3400 |
EV50/45A | 11000-15000 | Y6-55+132 | 38/25 | 4600*2200*1300 |
| 4600*1300*2400 |
If you set up a new brick plant or purchase new fully automatic brick making machine,please contact with us at any time :
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Phone: 0086-15991710216