Small Mobile Solid Hollow Clay Brick Making Machine

Small mobile solid hollow clay brick making machine 
Ibrick supply full automatic clay brick making machine and brick making equipment 
Ibrick provide professional technical design about clay brick dryer chamber, brick tunnel kiln, brick hoffman kiln and help customer to build auto brick project .

JKR series clay brick vacuum extruding machine technical details:
Ibrick has many brick production line machine and brick project in India, Africa, Nepal, Pakistan, Bangladesh, uzbekistan, kazakhstan, kyrgyzstan, Iran, Egypt, Algeria, welcome u visit our clay brick making line machine and auto brick plant tunnel kiln with dryer chamber 


We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder 
2. Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder 
4. Energy saving vacuum extruder, double shaft vacuum extruder 
5. Automatic brick cutter system 
6. Green bricks separation machine 
7. Belt conveyor 
8. Brick dryer 
9. Brick tunnel kiln 
10. Kiln automatic control and monitoring system 
11. Brick kiln equipment 
12. Automatic brick loading and unloading machine 
13. Automatic brick packaging machine>
14. Automatic robot brick setting machine
15. Automatic brick stacking machine 
16. Brick dryer and tunnel kiln design and construction 
17. Technical provide and technical supervision  
18. Undertake turn-key project 
 
Clay brick box feeder machine
There are two types of feeder for you choosing according to the different type of raw material:
1. Chain plate step type belt feeder: It suits the hard material, such as shale, coal gangue and etc...
2. Belt type feeder: it suits the soft material, such as clay, mud, soil and fly ash.
 
Belt type of brick box feeder machine
Box feeder is raw material feeding equipment of firing clay brick producing line. It can ration the needed materials, provide other equipments to process. And can mix raw materials and inner fuel to make each equipment work steadily on the producing line.
The clay box feeder for brick making factory is used for providing a constant feeding system for brick making line before crushing. It is applicable to various bulk and block materials with controllable feeding speed and adjustable feeding quantity.
Plate type box feeder machine
Plate type chian steel brick box feeder is sutibale for hard material. It can ration and even feed dealt materials to other equipment according to certain quantity. And can feed raw materials and other supplementary materials. Because the equipment adopts chain feeder structure and gear lock device, in running, the force is big, and cannot slip. The transmitting material board is made from 16 Mn steel boards, and it can avoid the material damaging transmitting board. The feeder structure are consists of motor, reducer, drive roller, driven roller and transmit belt (chain board). The power is through belt wheel input reducer to spur on drive roller to run. By transmit chain to provide raw materials to other equipment.  This machine is mainly used constant feeding of material before grinding or after aging and it is a key device for whole production line.
It is used with bulldozer to store clay and feed clay continuously.
The clay supply machine consists of four parts: Storing, driving, transporting and crushing. It is mainly divided into belt type box feeder and Steel type box feeder. Box feeder is one of feeder's equipment which balances and rations the materials that you feed in. By adjusting the height of flashboard and the speed of conveyor belt, it will control the quantity of feed-in raw materials. And crush the large soft mud.
 
Roller Crusher machine
GP ordinary roller crusher is raw material grinding and milling equipments , having features like small power, low price, this equipment fit for small and medium-sized plants. In addition, if added spiral groove on the roller body, it will have the stone separating function.
 
Fine Grinder Machine
GS fine pulverizing double rolling grinder, the roller body material adopts wear resistance iron and alloy steel. And rollers also are treated by quenching process. hardness value may reach HRC60-62, on the roller body is equipped with material distribution device. not only the entire roller body width may play the grinding role to enhance the grinding fineness and the output ,also may cause the roller body uniform wear, effectively solved the middle wear phenomenon. it is a advanced equipment to be used to processed the materials with good antifriction, seal of end, good crushing effect, improving the plasticity of the materials and the quality of products. Product performance is reliable, quality is remarkable.
 
GS series of high fine pulverizing double-roll grinder is an equipment to crush and roll the raw material for refining treatment. Its main working principle is that via opposite rotation of one pair of hard roller rings, the lumpy raw material entered the grinder is extruded into less than 3mm granular raw material to enhance plasticity and uniformity of raw material. It can play a vital role to increase the product quality of various extruded tablet tile product and hollow brick products.
1.Applicable to grind and mill raw material. The roller body material adopts wear resistance iron and alloy steel, and rollers also are treated by quenching process.
 2. Hardness value may reach HRC60°~62°, On the roller body is equipped with material distribution device.
 3. Not only the entire roller body width may play the grinding role to enhance the grinding fineness and the output, also may cause the roller body uniform wear, effectively solved the middle wear phenomenon.
 
Turnabout crusher machine
GXPC turnabout type smashing machine, its features : work steady , output high, discharge fine etc., its hammer head , screen deck and jaw plate adopt high strength anti-friction material. The hammer head design is unique, can turn over to use. The screen deck gap can be adjusted according to fineness request of material. it is the ideal equipment for pulverizing hard raw material.
 
Hammer Crusher Machine
HC Hammer type mashing machine ,the hammer head can be turned over to use that saves the expense and cost is inexpensive.
The material crushed by the Hammer Crusher(Hammer Mill) through the collisions between high-speed hammer and materials. The PC Hammer Crusher(Hammer Mill) were developed for both dry and wet crushing of brittle, medium-hard materials for the mining, cement, coal, metallurgic, construction material, road building, and petroleum & chemical industries.
 
Hammer crusher Features
1. High production and high crushing ratio.
2. Low power consumption, homogeneous particle size.
3. Simple, compact and light mechanical structure.
4. Low investment cost, easy management.
 
Working principle of hammer crusher 
The motor drives the rotor rotates of the Hammer Crusher at a high speed through the belt, and on the rotor there are series hammers. When the materials get into the working area of hammers, they are crushed by the rotating hammers of the Hammer Crusher with high rotation speed, the products which are crushed to meet the required size can be discharged by the outlet and become the final products, the large size products are brought back to the crushed area by the hammers of the Hammer Crusher for being re-crushed until they reached the required size.
 
Jaw Crusher Machine
HC Jaw Crusher is applicable for primary and middle crushing. The technical parameters of biggest materials cannot be more than the technical parameters listed in the table. It is widely used in the departments of mine, smeltery, construction, road, railway, irrigation works and chemical industries, etc. The materials can be various medium hard and hard ore
 
Jaw crusher Structures and working principle:
This jaw crusher working theory is: The motor drives belt and belt wheel, the eccentric shaft causes the movable jaw to move down and up, forward and backward, the angle between toggle plate and movable jaw becomes bigger when the movable jaw moves up, so that the movable jaw moves toward the fixed jaw, and the materials are pressed, crushed, or cut, as a result, the aim of crushing is accomplished.
 
Double Shaft Mixer 
Application and Features
1. This machine is the raw materials homogenizing equipment in the brick making production line
2. This machine uses two symmetrical spirals that rotate synchronously, it adds water and mixes the raw materials during the transportation in order to evenly mix the raw materials, so that the mixed raw materials are neither too dry (with the ash existing) nor too moist (with water drop infiltration). It is easy to use and maintain this machine, and it have features such as: high using safety, steady operation and wide application field and so on.
3. This machine is suitable for mixing clay, shale and other raw materials.
4. This machine adopts complicated sealing for gears and bearings, and the mixing blades are cast made from wear resisting materials with its using life 4 times and above of the ordinary mixing blades.

Key Parts Description
The mixing blades are cast made from wear resisting materials with its using life 4 times and above of the ordinary mixing blades, avoiding productivity reducing and uneven mix caused by mixing blades wearing, also avoiding some common problems caused by mixing blades changing, so that the using costs can be reduced and working efficiency can be improved.
Shafts materials:  standard #45 carbon steel material, with its hardness of HB220-240 after thermal engineering treatment.
This machine adopts air clutch, starting with big capacity of load to minimize the main motor capacity and motor instant start current to reduce the affection on the grid, and has a protection effect for the machine elements. Its structure is compact with less weight, and can adjust the wearing clearance automatically, saving manpower and costs. 
Bearing adopts domestic well-known brands: HRB, ZWZ, LYC.
 
Brick making equipment clay brick raw material double shaft mixer machine
This type of machine mainly divide into MD double shaft mixer and MDE double shaft extruding mixer.
MD double shaft mixer as necessary raw material treatment equipment in brick and tile production process, this equipments has the function like mixing , agitating homogenizing, etc. the main function is mixing material with water.
MDE double shaft extruding mixer has dual function of homogeneous mixing and extruding mud ,the extruding front end equipped with sheet cutting device to mix and homogenize any kinds of water material ,they can make the materials mix well distributed and remove the impurity in the materials. main wearing part is alloy anti-friction material. the mixing shaft is heat engineering treated. low price but long serving life.
 
Usage and characteristics
The twin-shaft stirring machine is the stirring equipment of materials and water during raw materials handling. The electric motor of the equipment via reducer can drive stirring long axis and counter gear to let stirring long & short shafts operate relatively. We install stirring vane on the shafts. The long and short shafts rotate relatively. The stirring teeth mix the materials and water in the stirring box. 
Adding water into stirring machine, needs add 90% of water. The water needed can decide by materials' water content and characteristics. 
This machine has several features as follows:
1. The stirring teeth are designed as an array configuration of teeth bar and teeth plate. When needing to replace the worn teeth plate, only replaces the teeth plate is all right. Via quenching treatment, the teeth plate is duration practicality.
2. All the machinery application shafts (including stirring shaft) are via hardening, tempering and determining nature treatment. In usage process, it is difficult to generate shortage & bending phenomena.
he required reducer gears and stirring counter gear adopt quenching hardening tooth surface handling. For the clutch position, utilize our company's patented product of "Spiral Dental Formula Clutch" with the characters of automatic locking, safety incorporation and thorough separation. 
3. The slippage position of clutch shaft is designed as spline device of agile operation and uniformity operation. (Also you can adopt pneumatic clutch) Owing to reasonable design structure and reliable performance of complete machine, the machine is the desirable support equipment of extrusion brick-making machinery.
 
 
Vacuum extruder brick making machine
Vacuum extruder Clay Brick Making Machines is green bricks molding machine
As high-performance vacuum extrusion equipment, it is largely used in extrusion forming of various solid bricks and hollow blocks made from clay,mud,soil fly ash ,coal gangue, shale, coal dust and other industrial solid wastes.
 
Brick Extruder clay brick making machine, also named double stage vacuum extruder is suitable for producing
all kinds of solid and hollow bricks, with clay, fly ash shale, coal gangue, as well as slag etc as its raw materials.
Vacuum extruder is with many advantages, such as reasonable design, compact structure, steady running, easy operation, low consumption and so on. The spiral reamer adopt wear-resistance metal spray painting technology; the upper stage mixing shaft, the reamer shaft, and the body of the machine are all passed the aging, quenching and tempering process;
The reducer gearwheel adopts the spiral pressure plate patent technology on the clutch largely prolonged the service time of the machine.
 
We have 4models of extruder 
1. Non-vacuum extruder machine
2. Energy saving vacuum extruder machine
3. Double stage vacuum extruder 
4. Tile vacuum extruder
 
Non-vacuum extruder machine main to produce small size solid bricks , it is suitable for manual small brick factory in India, nepal,Africa...
 
Energy saving extruder machine main to produce common solid size of solid / hollow brick blocks, it is suitable for small dryer chamber of drying bricks , hoffman kiln , tunnel kiln fired production way .
 
Double stage vacuum extruder machine main to produce big holes hollow bricks , tiles . it is suitable for single layer dryer chamber drying production technical, automatic gas fired system tunnel kiln production line .
 
Double stage vacuum tile extruding machine, this machine is the patent product , upper and lower compact structure, out view novelty, energy saving and high efficiency, high extruding, wide practicability and low investment , it is the idea equipment of technological reform for middle and small sized plant. This machine can not only produce tile can also produce bricks.
 
 
Full auto clay brick cutter machine
1. Semi -auto brick cutter machine
2. Full automatic brick cutting machine
 
Brick Column Cutter
This machine is used for cutting the adobe strip from extruder according to the length requirement of adobe piece cutting machine to adobe section, and feed them into piece cutting machine, to meet different requirement of production technology, our company produces two kinds of different products: vertical section cutter, circular cutter . the machine may adjust the cutting strip length and cut the adobe strip automatically . the vertical cutter has the feature like vertical cutting, small stub, and high efficiency.
 
Clay brick cutter
This machine is used for cutting the adobe strip from extruder according to the length requirement of adobe piece cutting machine to adobe section, and feed them into piece cutting machine, to meet different requirement of production technology, our company produces two kinds of different products: vertical section cutter, circular cutter . the machine may adjust the cutting strip length and cut the adobe strip automatically . the vertical cutter has the feature like vertical cutting, small stub, and high efficiency.
Structure and Working Principle
The ordinary cutting system is mainly consisting of pneumatic column cutter and light brick cutter.
The pneumatic column cutter is mainly consist if base frame assembly, motor assembly, arm assembly, cylinder assembly, portal frame assembly, guide-bar assembly and buffer. The machine is used for cutting the mud columns and delivering the brick columns to the brick cutter quickly.
The light brick cutter is mainly consist of base frame welding assembly, driving roller parts (electric motor, reducer, slide roller and etc.), shredding parts(inner/outer), power unit(electric motor, reducer, mantis arms, connecting rod, guide-bar, pushing head and etc.) , braking parts, guardrail welding and etc.
Working principle
Cutting brick columns:
It is achieved by ordinary pneumatic brick column cutter. When the extrude clay column being pushed to the portal frame and contact the resist roller, it is stopped by the resist roller. Meanwhile, the clay column push the pulley(clay column and pulley synchronization) to go forward to make the inductive switch react, the control program order the cutting cylinder start, the piston rod of cylinder push-out and drive the steel wire in the limb to cut the clay. After the clay cutting completion, the pulley go forward continuously, the roller plant resister in portal frame is forced open by the block which installed at the both sides of machine body, the portal frame is opened automatically, the clay column is send away by the belt conveyor of faster roller. Meanwhile, the pulley is bringing back to the original place by repeat-vertebra and wait for the next cutting.
Brick cutting:
 It is achieved by brick cutter. The clay column which sends by brick cutter will arrived the clay column locating guard plate through the table-board roller,after the optoelectronic switch detect the clay column, through the control program to make the separation cylinder start, and pull-out the separate leader, and connect the combined arm, the power of electromotor is reduced by reducer and spindle box, the crank rocker will bring the pusher to make reciprocal rectilinear motion, while the pusher move forward, the clay column will be pushed to the steel wire to achieve the brick cutting, while the pusher move back, the separate-leader will bring back to home position by return-tension, and then to separate the combined arm, cut-off the power(rotate speed), the pusher through the proper braking and return to position nearby the end-stop point(the position for next cutting ) through the inheritance, and then waiting for next cutting.
 
Fully automatic green brick setting machine 
Full automatic brick stacking machine
 The stacking robot is used for stacking the fired bricks onto the specified position on the dryer & kiln car according to a certain fixed program.
Full automatic wet brick setting system is mainly suitable for once and twice bricks stacking in the tunnel kiln.
It is used the advanced PLC central control, walks revolving are used the frequency conversion control, the lifting, clamps are used the hydraulic control.
The Separator utilize digital technique, which has the highly effective energy conservation, simple maintain, the cost is inexpensive, movement reliable and other characteristics.
Full- automatic wet brick setting system is representing the present international advanced level.
Advantages: 
1. High working efficiency 
2. Stacking green brick and dry brick to tunnel kiln car
3. It brings high level of automation to your brick factory.
4. Robot hand is a modern advanced machine, it leads the trend in many aspects of industry.
 
 
Clay Brick Packaging Machine
Full automatic clay brick packaging machine
This machine is used for packing bricks after firing, it is one good choice for fully automatic brick production line.
This brick packing machine shall be used for packing brick without packing pallet for saving the production cost. This machine of brick unloading and packaging system which is controlled by PLC system .
 
Full automatic brick loading and unloading machine
Full automatic clay brick making line auto brick loading and unloading machine
High performance automatic equipment for brick loading and unloading system of drying pallet and tunnel kiln cart
Clay brick loading system is mainly used for loading green bricks onto dryer car, unloading system is mainly used for unloading dried bricks and red bricks on to programming belt conveyor, and then, bricks are loaded onto kiln car by grouping belt conveyor and brick setting machinery.
 
High performance automatic equipment for loading and unloading brick machinery system of drying pallet, mainly used for loading and unloading of brick between dryer car belt conveying system.
This brick machinery  runs in high efficiency, low power consumption.
Adopt PLC control system , it has stability, reliability; PLC control adopted with high stability and reliability.

 
Brick Dryer Chamber
It has small section dryer chamber, tunnel dryer, fast dryer, single layer dryer chamber room
 
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.

1)Dry the green bricks in small tunnel drying chamber and the heat source comes from the residual heat of hoffman kiln/tunnel kiln

2) When the green bricks cut by cutter and arranged into groups, they are set by manual onto the dryer cart. The dryer cart is sent to the inlet of drying chamber by ferry cart. The dryer cart loaded full of green bricks is pushed into drying chamber for dryness by pusher.

3)The drying chamber adopts brick & concrete structure and the insulating layer is set on the top surface. The drying chamber work system has heating system, regulating system and moisture excluding system. The drying quality is controlled by regulating system.  

4)After drying , the dried bricks are sent onto hoffman kiln /tunnel kiln by the dried brick cart, workers stack the bricks into the hoffman kiln /tunnel kiln kiln cart for burning.

5)The properly burned bricks are sent onto the Finished brick cart by workers or by robot onto tunnel kiln cart .
 
Clay Fired Brick Hoffman Kiln

This producing line adopts the new type hoffman kiln. This hoffman kiln have the impeccable firing system, exhausting system and afterheat system. It will produce the regular clay sintering bricks through adjusting all the systems and make the firing temperature more reasonable.

Hoffman kiln adopts the reinforced concrete foundation, the wall be built by the normal sintering brick, the fire hole and heat suction mouth be adopted the heat proof concrete.
The 30% heat source of hoffman kiln come from internal combustion, 70% come from out injection.

Basic requirement for the field
Factory can not build in caving zone or fracture zone. Factory should be above 300 meters apart from residential area and on downwind position, because in mass production process, a few noise and dust will be produced.

Layout principle:
On the premise of meeting the requirement for the production technology, try to make the layout compaction, with short transportation line, transportation easy and smooth, passengers and goods transportation separate and not disturb each other. It accord with the demands of clean, fire proofing and safe etc. with green planting arrangement and environment protection, so that to make economic and reasonable layout and practical total graphic design. This should make good use of the landform, if necessary make the layout in vertical direction, so that to reduce the ground works.

Electric power:
Facilities normal power matched is 380V, 50HZ, Four-wire three-phase alternation current. (can adjust according to local ).

Clay Brick Tunnel Kiln
IBRICK Tunnel kiln is an advanced and automatic technology in brick making industry.
Tunnel kiln adopt large section with inner width of 4.6meter, it is designed as a flat ceiling structure with refractory bricks. Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement. This kiln is suitable for firing products with 1600-2600KJ/Kg.
Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system. This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect. Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.
A tunnel kiln is a type of continuous working kiln that is typically open on both ends and heated centrally. Building materials, such as bricks, may be passed through the device in an uninterrupted fashion, allowing large volumes to be processed without shutting off the kiln between batches.

Fuel
A number of different methods can be used to fired tunnel kiln. Typical burnt sources include coal, gas oil ,heavy oil ,natural gas..

Automatic Computer-controlled
Tunnel Kilns are computer-controlled, continuously operating car-bottom kilns. Computer technology allows kiln car movement through the kiln to be controlled for changes in firing curves and firing temperatures. Automatic controls can be programmed to make firing changes for differences in product size and color.

High capacity
Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.
Ferry Pushers move the train of cars non-stop at a predetermined rate. This method is ideal for all ceramic industries requiring high volume production and/or a continuous production process.

Technical service:
We have professional ibrick technical team do the kiln construction, supervision, machinery installation, commissioning. it means we provide one-stop service and whole responsibility.
We have many success turnkey brick production line project in Bangladesh,
Algeria,Russia,Uzbekistan,India ,Nepal,Africa, Saudi Arabia, Syria, Indonesia
If you want to set up a new brick plant or reforming the old brick factory, please find and tell us your request, we will provide professional technical design and supporting to you .


Small mobile solid hollow clay brick making machine 
If you need to purchase fully automatic clay brick making machine and set up a new brick plant , please send mail and tell us following information : 

1. What is the brick raw material ? 
2. What is the brick type ?
3. What is the brick size in L*W*Hmm?
4. Do you request brick making machinery and brick making equipment only or set up a new brick plant ?
5. How about brick drying and firing ?
6. Firing bricks fuel ? coal, gas or oil ?
7. If set up a new brick plant, how many meters land u have ?
8. Total investent how much ?


Please contact with ibrick online: 
 
Facebook: Ibrick China 
Phone: 008615991710216