Basic Info.
Certification
SGS, ISO 9001:2008
Customized
Non-Customized
Automatic Grade
Automatic
Type
Hollow Block Making Machine
Processing
Automatic Brick Plant Hollow Brick Making Machine
Method
Vacuum Extruding Forming
Item
Hollow Block Making Machine
Raw Material
Clay, Fly Ash, Soil, Mud
Green Brick Moisture Content
17%-22%
Brick Drying
Clay Brick Dryer Chamber
Brick Firing
Clay Brick Tunnel Kiln
Transport Package
Suitable for Sea Transport Packaging
Specification
SGS, TUV, ISO
Product Description
Full automatic Brick Plant Hollow brick making machine
We supply full set of turnkey project for production line brick making machine, including the complete line design, engineering management, civil engineering of kiln and drying chamber, the foundation building, supplying, installation of all the equipments, the supplying and installation of compressed air, water and power system and etc.
The main equipments on the brick producing line we can supply as bellow:
1. Raw Material Treatment Machine: Box Feeder, Double Shaft Mixer, Crusher, Convey.
2.Brick Forming Machine:Double Stage Vacuum Extruder, Automatic Cutting Machine, Mixer and Extruding Machine
3. Drying System: Small Suction Tunnel Drying Chamber, Single Layer Dryer
4. Firing System: Hoffman Kiln, Tunnel Kiln
5. Automatic Brick Loading and Unloading Machine, Robot Brick Loading Machine.
Clay and Coal Material Prepare and Treatment
By the Bulldozer or Loader to send the raw clay to the box feeder, the box feeder adopted the valve controller, it can control the feeding quantity according to the requirements. Then, the raw clay through the belt conveyor go to double-roll crusher for crushing.
Coal will be crushed by the coal crusher and being piled up. Then by labor vehicle or loading machine send the coal to coal feeder, which adopt valve controller, can control the coal feeding quantity according to requirement. Through the belt conveyor, coal powder will go to normal rolling crusher, together with the clay crushing, coal powder and clay will be mixing completely.
The clay will receive second time mixing by fine pulverizing double roll grinder, in order to get the proper grain size. By water adding again and mix, extrude, cut up, so that to get a better molding quality.
Brick Molding
The vacuum extruder will squeeze material to clean-surface and solid-inside columns, which will be cut into the required adobes by cutter.
Extruding machine is the key equipment among the whole production line, its performance are required as follows:
1) They can meet the need of different specification and hole shapes of the brick;
2) The vacuum degree is -0.092Mpa, the extruding pressure is 2.5-3.0Mpa;
3) The hourly output per set is more than 7000pcs bricks.
Moisture content when molding is controlled to 15%-18%.
Full automatic clay brick making equipment and brick making machine
Different automatic brick dryer chamber ,Full automatic clay brick project gas fuel fired clay brick tunnel kiln
Brick cutting and brick stacking
The columns will be cut into the required adobes by cutter, then the green brick be pulled distance by the distributing machine and stacked onto the drying car by labor. The drying cars are transported by labor to hydraulic ferry pusher at the inter end of drying chamber and be sent into the drying chamber.
The green wet brick will become to the requested semi-finished products after adding heat.
The dried car be sent into the hoffman kiln by the trailer what be pulled by the small tractor, stacking the brick into the hoffman kiln by labor.
The brick bodies go through the pre-heat, firing and cooling, then be sent to the storage yard by labor.
Brick drying
In order to save energy, reduce the CO2 and SO2 emission and take full use of the heat, green bricks are dried by the tunnel drying chamber with small size cross section. Heat resource comes from the remaining heat of the hoffman kiln.
Green bricks come from the cutter then being put on the drying cart by man after bricks distributing and transferring machine, and then it will be sent to the drying chamber by the ferry pusher.
Brick firing
Dried bricks via the hydraulic ferry pusher are sent to the trail car. Then, the workers push the drying car onto the trail car, then send to the Hoffman kiln / tunnel kiln for unloading, stacking and firing.
Clay brick plant auytomatic stacking machine, brick setting machine
Automatic brick loading machine, unloading machine, automatic packaging machine
Technical team for fully automatic clay brick tunnel kiln project in Bangladesh
We supply following brick making machine and brick making equipment
1. Belt type box feeder, plate type box feeder
2. Primary roller crusher, fine high speed rolling crusher, jaw crusher , hammer crusher
3. Double shaft mixer , double shaft mixer and extruder
4. Energy saving vacuum extruder, double shaft vacuum extruder
5. Automatic brick cutter system
6. Green bricks separation machine
7.Belt conveyor
8. Brick dryer
9. Brick tunnel kiln
10. kiln automatic control and monitoring system
11. Brick kiln equipment
12. Automatic brick loading and unloading machine
13. Automatic brick packaging machine
14. Automatic robot brick setting machine
15. Automatic brick stacking machine
16. Brick dryer and tunnel kiln design and construction
17. Technical provide and technical supervision
18. Undertake turn-key project
EV vacuum ectruder clay brick machine technical details:
Specification Model | Capacity (pcs/hr) | Power Requirement (kw) | Rotate Speed(t/m) | Exterior Dimension (mm) |
EV45A | 10000-13000 | Y6-90+45 | 42/34 | 6370*1910*2350 |
6750*1880*2540 |
EV50A | 9000-12000 | Y6-55+160 | 38/25 | 4400*2200*1250 |
5600*1800*2500 |
EV55A | 14000-18000 | Y6-55+200 | 27/20 | 4400*2200*1250 |
5600*1800*2500 |
EV60A | 180000-25000 | Y6-90+250 | 27/20 | 7500*2900*2800 |
| | 7500*2600*2640 |
EV75A | 23000-28000 | Y6-315+110 | 27/20 | 8200*7300*3400 |
Ibrick China Automatic Brick Plant Hollow brick making machine
If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Welcome to contact with us online :
Phone Number: 0086-15991710216
Facebook: Ibrick China
Address:
Room 0601, Lvdi Lanhai Building, Hi-Tech Zone, Xi′an, Shaanxi, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
IBRICK is the technology initiator whom firstly professional supply clay brick sintering two-step stacking-firing process in the world. We always implement rigorous, secure, and integrated industrial chain management and provide professional engineering management, technology solutions, equipment purchasing and etc. For the clay sintering hollow bricks, decorative brick, insulating block, paving bricks, western-style tiles; Split brick projects all around the world. Our service include below items.
The inspection of raw materials---raw material industrial test, providing specific and targeted technology solutions according to scientific data tested;
The complete technology design--- material processing, molding, drying, firing, packaging, unloading and etc.
The complete production line equipments------- supply and installation the most economical and high-quality equipments.
The construction of complete set production line-----contracting to build the EPC projects for building materials.
The accurate and timely local services-------- providing the production management service, the lifelong technology service support, make every projects to create more value for each users.
We are willing to make our progress with you hand in hand and become impeller for world-wide brick-making cultural by our constant innovation and non-stop efforts.