Basic Info.
Certification
SGS, CE, ISO, TUV, BV
Automatic Grade
Automatic
Type
Clay Brick Making Machine
Brick Machine
Ceramic Brick Making Machine
Brick Material
Clay, Mud, Soil
Brick Type
Solid Brick, Hollow Block
Brick Capacity
7000~9000PCS/Hr
Brick Moisture Content
20~22%
Brick Drying Way
Under Sunshine Drying
Brick Firing Way
Customer Local Kiln or Brick Hoffman Kiln
Brick Firing Time
About 50 Hours by Hoffman Kiln
Spare Parts of Machine
Free One Set Reamer
Transport Package
Brick Making Machine by Container, Spare Parts Box
Specification
TUV, ISO, SGS
Product Description
Small clay roof tiles ceramic brick making machine
JKRL series energy saving vacuum extruder brick making machine
JKRL energy saving extruding machine is a new energy saving brick-making equipment developed in our company in accordance with the technical requirement of the nation construction material industry standard JC/T343.1~~343.2-2003 <<Vacuum Extruding Machine>>. This machine already achieved the State Intellectual Property Office patents.
With the reinforce of the state of the wall material reform and enforcement of building energy efficiency policies, pushing hollow bricks and hollow blocks for the leading product has become the current wall materials development direction. But with the shortage of great bulk, high power consumption and great installation area of the current market vacuum extruder equipment made a lot of middle and small sized enterprises especially remote area enterprise only can be feel "the companies abroad", the spirit is willing, but the flesh is weak due to limited condition of electricity, market, fund and etc.
For the above circumstance, JKRL energy saving extruding machine developed by our company fill the shortage of above said. This machine adopt the theory of joint compact vacuum extruder ,complete machine use one electric motor with the characteristic of compact structure, energy saving, high quality and reasonable price and easy operation, etc. The major part is steel pieces welding structure. Mechanical characteristics and strength has improved obviously and also can withstand high pressure extrusion with wide practical performance. The machine can produce various types or hollow brick and solid brick. It is the ideal replace equipment of middle and small sized enterprises especially remote area factories with lack of electricity, market and fund.
Main technical parameters
Model | JKRL35/35B-15 | JKRL40/40-20 | JKRL45/45-25 | JKBL50/50-35 |
Throughput (piece/hour) | 7000~9000 (Fold standard brick) | 8000~11000 | 10000~13000 | 11000~15000 |
Shaping moisture content (wet basis %) | >19% | >19% | >19% | >19% |
vacuum degree | ≤-0.092MPa | ≤-0.092MPa | ≤-0.092MPa | ≤-0.092MPa |
Raw material plasticity index | 7~15 | 7~15 | 7~15 | 7~15 |
Mixing reamer diameter | φ294 mm | φ340 mm | φ360 mm | φ400 mm |
Primary Structure of Equipment
The structure characteristics of JKRL energy-saving vacuum extruder is clay materials via spindle gear drive of stirring shaft of extrusion knives into the vacuum chamber. Both deal with the mud, but also play a role in vacuum-sealed, saving the stirring power. Machine consists of the following components.
Power section
Power input to the motor through the clutch gear, by coupling the cutter shaft rotation speed to extrude article billet. In the back-end cutter be equipped with gear shaft, the shaft through the driven gear rotates stir reamer, and clay materials will be packed into the vacuum chamber. For the air with the mud into the vacuum chamber will be pumped by the vacuum pump.
The pug squeezed into vacuum chamber will be packed into article up pass through the knife-cut mud, the chopped clay materials will be mandatory pushed into machine body by pressure fender and then squeezed out by cutter, through the machine mouth come into being the billet of required specification. There are screw pressure clutch and pneumatic clutch on the allocation of the clutch, users can select and use based on the actual situation. Clutch screw press is part of the key power institutions; it is our company's patented product.
After years of production proven: When the eccentric rotating body at an angle, through the pressure plate clutch lever to make the activity synchronous rotation, driven by the pressure plate clamping or relax. so as to achieve the purpose of combined or separated to ensure the normal operation of equipment, this is different characteristics with other clutch.
Spindle bearing lubrication.
Spindle bearing lubrication is a key position of machinery; it directly affects the functioning and life of the spindle bearing. The traditional spindle bearing has been using cup note oil lubrication; shafting bearing is liable to heart and short life when the main machine operate for a long time.
The oil-way also easy to dry and jam in the long downtime. In recent years, our company improved the design proposal; we immersed shafting bearing in the oil pool, which made the shafting bearing adequate lubrication. We also improved the radiation condition, which reduced the wear and tear of the bearing and increased the bearing life. Detailed structure of the spindle bearing lubrication .
Ibrick China Red clay brick production line manufacturer automatic brick machine
We manufacturer full automatic clay brick making machine and brick making equipment
Auto brick making line raw material processing equipment
1. Belt conveyor
2. Belt type box feeder,plate steel type box feeder
3. Roller crusher,hammer crusher,jaw crusher,fine grinder,impact crusher
4. Double shaft mixer, mixer and extruder machine
Full automatic brick molding machine
1. EVS energy saving vacuum extruder machine
2. EV vacuum extruder machine
3. Ceramic brick making machine
4. Tile making machine
Fully automatic brick cutting machine
1. semi-automatic brick cutter
2. Full automatic brick cutting machine
Clay brick making industry other equipment
1. clay brick battery cart
2. diesel oil brick cart
3. auto transfer ferry, auto separator machine
Clay brick drying system
1. small clay brick dryer chamber
2. tunnel kiln clay brick drying room
3. fast speed dryer chamber
4. single layer dryer chamber
Full automatic brick production line clay fired brick kiln
1. hybrid brick hoffman kiln
2. clay brick tunnel kiln
Clay brick dryer chamber and brick kiln equipment
1. brick dryer chamber cart
2. brick tunnel kiln kiln cart
3. kiln automatic control and monitoring system
Clay brick production line automatic system
1. Brick kiln equipment
2. Automatic brick loading and unloading machine
3. Automatic brick packaging machine
4. Automatic robot brick setting machine
5. Automatic brick stacking machine
6. Brick dryer and tunnel kiln design and construction
7. Technical provide and technical supervision
8. Undertake turn-key project
Small clay roof tiles ceramic brick making machine
If you want to set up a new brick plant or plan to purchase automatic brick making machinery and brick equipment, please contact with us at any time .
Phone Number: 0086-15991710216
Facebook: Ibrick China
Address:
Room 0601, Lvdi Lanhai Building, Hi-Tech Zone, Xi′an, Shaanxi, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Manufacturing & Processing Machinery, Service
Management System Certification:
ISO 9001, ISO 9000
Company Introduction:
IBRICK is the technology initiator whom firstly professional supply clay brick sintering two-step stacking-firing process in the world. We always implement rigorous, secure, and integrated industrial chain management and provide professional engineering management, technology solutions, equipment purchasing and etc. For the clay sintering hollow bricks, decorative brick, insulating block, paving bricks, western-style tiles; Split brick projects all around the world. Our service include below items.
The inspection of raw materials---raw material industrial test, providing specific and targeted technology solutions according to scientific data tested;
The complete technology design--- material processing, molding, drying, firing, packaging, unloading and etc.
The complete production line equipments------- supply and installation the most economical and high-quality equipments.
The construction of complete set production line-----contracting to build the EPC projects for building materials.
The accurate and timely local services-------- providing the production management service, the lifelong technology service support, make every projects to create more value for each users.
We are willing to make our progress with you hand in hand and become impeller for world-wide brick-making cultural by our constant innovation and non-stop efforts.